Shortie soft-top fixed

OLYMPUS DIGITAL CAMERA

To fix the problem of the individual pop fasteners coming loose.  I found a piece of extruded aluminum 3/4″ x 1/8″, cut to length and bent at either end to follow the top windscreen contour. This involved heating the aluninum until it JUST started to bend and using large pliers, form the curve. Note that the curve is on the wide way (3/4″), so its quite tricky to get it right. Also if you heat the aluminum too much, is just breaks off.

With the bends on either end finished, I marked and the drilled the holes to mount the pop fasteners. Mounted the fasteners and verified the fit onto the top windscreen.

Then I removed all the screws and pop fasteners and started threading the aluminum extrusion into the seam of the soft-top. This was a very tight squeeze and took about 1/2 hour. Once in place, I found each of the mounting holes and screwed on the pop fastener and completed with a stainless steel acorn nut. With all those in place, I installed the shortie and went out for a test drive. Took it up to 70mph and the top stayed on – test passed.

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